25th Mar2016

Make It Yourself: Widebody Voltex WRX

by Michael Chandler

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Words and photos by Michael Chandler

Since that fateful SEMA, all those years ago, making your car wide has become a lot easier.  There are rivet on fender flares for all of the popular chassis: FRS/BRZ, 350Z, 240SX, E36, I even saw that there’s a Pandem kit for EG Civics!  If you have a Porsche, you can have Nakai-san fly to you and make your 964 or 993 chassis 911 insanely wide.  This is great and all, but seeing a hand made wide body kit, where the fenders were cut and shaped and re-welded and repainted is a rare sight.  Hardly anybody is doing that.  Jon Truong is no stranger to making something work on his bug-eye WRX.  For a while this thing was known for sporting some Voltex pieces, pieces that weren’t made for the 02-03 WRX’s.  How do you improve on that little project?  Well let’s talk about that.

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A pair of bright red Bride Low Max seats with 5-point Takata harnesses brighten up the interior.  An Auto Power roll cage provides some extra security in case things get a little wild, which hopefully they don’t.  Jon lays his hands on a gorgeous, limited edition Sparco Champion steering wheel, which is attached to an NRG quick release hub.  Between the steering wheel and the gauge cluster are an AEM UEGO wideband gauge, and one of his Defi gauges.  Atop the dash, dead center, are the rest of his Defi gauges.  They monitor oil temperature and pressure, exhaust gas temperature, and boost.  The shift boot has been replace with a JPM Coachworks Alcantara piece.  All those gauges and that cage would be ridiculous if the engine was stock, but thankfully that is not the case.

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Definitely not stock.  Far, far from it.  Very few OEM pieces remain.  The crankcase is the on that came with the car, but that has been filled with some shiny new bits.  The block received a set of Darton sleeves, a crankshaft from a 2008 STI, KillerB pickup tube and baffle, King bearings, Rallispec connecting rods, and Cosworth pistons.  ARP headstuds hold the ported and polished two liter heads to the block, with Tomei headgaskets in between, and those heads are like a pinata: filled with goodies!  BC 1mm oversized valves, titanium valve springs and retainers, and 272 degree camshafts.  Supertech valve guides let those big valves move smoothly.  NGK spark plugs, one step colder than stock, supply the bang for the Otto cycle.  Samco radiator hoses, a Grimmspeed thermostat and a Koyorad radiator keep the engine cool, and a Tomei timing belt connects the new crank to the lumpy cams.  Hiding the alternator (hey, that’s stock!) is a gorgeous Abbey Road Company, more commonly known as ARC, alternator cover.

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Sitting atop an Agency Power manifold and TurboXS rotated up-pipe is a massive Garrett GT3582R turbo, featuring a TiAL hotside.  That’s quite the hair dryer!  That beast requires a bit of fuel, which is provided by a Walbro 255lph fuel pump, Agency Power fuel rails and Injector Dynamics 1000cc fuel injectors.  An Aeromotive fuel pressure regulator makes sure the flow is consistent, which is an important thing when you’re dealing with any larger-than-stock turbo setup.  Keeping the boost in check are a wonder trio of bits: a TiAL 44mm wastegate and Q blow off valve, and a Hallman boost controller.  Jon is running an AEM 3.5 BAR MAP sensor, because reasons and there’s no place for a MAF sensor.  The brains of the operation aren’t behind Jon’s bespectacled eyes, but in the COBB Tuning Accessport.  Keeping everything lubricated is oil, and sending that oil to the places it needs to go is a Cosworth high volume and pressure oil pump.  At the end of this whole thing is an Invidia G200 catback.  Ok, while all of that is awesome, it’s not what makes this car special.  While beauty in people is on the inside, the opposite is true for this car.

Now, all of the power needs to go through some stuff so it becomes what they call “usable”.  As you know, or not, Subaru transmissions are known for having 2nd gears made of glass.  Thankfully an upgrade to a six speed trans out of a JDM 2007 model should have that situation remedied.  Holding that new transmission in place is a Perrin transmission mount, and connecting that to the rear differential is a PST carbon driveshaft.  Helping with the gear shifts are a Kartboy short shifter and a Goodrich stainless steel clutch line.  With great power comes great necessity for a clutch that can handle that.  A Carbontec carbon clutch is up to the task, and an ACT Streetlite flywheel helps with engine response.

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Actually putting the power to the ground are a set of Yokohama Advan AD08Rs, which are mounted on a massive set of CCW Classics.  They come in at a staggering 18×11!  Behind the gargantuan wheels (11″ wide!  On all four corners!  ON A STREET CAR!!!) are Brembo calipers harvested from an STI, which clamp Hawk HPS pads upon DBA T3 slotted rotors.  All hail the magical kangaroo paw.  Feeding brake fluid to the calipers are some Stoptech stainless steel brake lines.  The suspension is fairly simple, a set of Zeal Function coilovers bring the car down and make the lateral transitions sharper.

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They say beauty is on the inside, and while the insides of this car are very pretty, the outside is much prettier.  You can clearly see that the license plate say VOLTEX.  This is for good reason.  Jon was bold enough to graft Voltex parts not meant for his chassis on to it.  For the longest time this was just the Voltex Bugeye, and that was good.  The rear diffuser, sidesteps and GT wing, and Greddy lip proved to be starting points, because things just went from there.  In the rear we have 04-05 tail lights, and a rear bumper and fender arches from yet another STI.  Oh, and there’s also the widebody setup back there too.  But why throw a widebody on the rear, and not the front?

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Before we get to that, let’s talk about some of the other stuff on this car.  There’s a wide assortment of JDM goodies on this: STI V7 hood scoop, grill and headlights; Spec-C roof vent; side markers, and ion fog lights.  There’s a roof vane behind the roof vent, and the corner markers have been plugged with carbon fiber.

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As you can see, there are no rivets on the exterior of this car.  And the wide fenders on the front didn’t arrive at Solid Autoworks in a box.  Those are handmade in metal.  Seeing someone with legitimate wide metal front fenders is a rarity, in an age where you can order FRP over fenders and slap them on.  A lot of craftsmanship went into this bugeye, proving that sometimes the only way to have the best is to make it yourself.

GALLERY:

*Article and Photos are copyright of CAMautoMag.Com and their respective owners.
10th Feb2015

La Flama Blanca

by Michael Chandler

La Flama Blanca Evo X Michael Chandler CAMautoMag

If you’re familiar with RallySport Direct, then you’ve undoubtedly seen this car.  If you think that this is the company’s car and I had to twist a bunch of arms to be able to take pictures of it, then you’d be wrong.  All I had to do was ask Dallin Felton, because he’s the guy who drives it and has been molding it into what you see here.

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Dallin is a regular guy, just like any of us.  The biggest difference is that he happens to work for RallySport Direct, whereas we do not.  That, and he has a history of building some awesome cars.  He had a Daytona Violet M3 and a Voltex Evo VIII, so having him take the reigns of the Evo X project wasn’t that huge of a stretch or risk.

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White is the color of choice for the Evo, as it is for the rest of the RSD fleet; however, this one is accented not with blue, gray and pink like the rest of the cars.  It’s strictly white and red, aside from the windshield banner of course.  For everyday use the car rolls on a set of 18×10.5 Volk Racing TE37RTs, covered by a set of Bridgestone Potenza RE760’s.  The Potenza’s measure in at a healthy 275/35.  Behind the red Volks you see the factory red Brembo brake calipers and the Stoptech slotted rotors they clamp down on.  The slotted rotors are part of Stoptech’s Sport Kit which comprises of the slotted rotors (front and rear), stainless steel brake lines and their Street Performance brake pads.

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The car has an aggressive stance, but not crazy like a Bond villain.  The Ohlins Road and Track coilovers allow for the height adjustment, while a lengthy list of Whiteline components (ball socket end links, 27mm sway bars, control arm bushings and rear control arms, and roll kit) round out the rest of the suspension set up.  Why the high dollar coilovers and half the Whiteline catalog?  Because La Flama Blanca goes and gets it on the autocross course in the Street Mod class.  That’s also why there’s a set of 18×10 Advan RZ’s with Hoosier A6s sitting in the garage.

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There is a healthy amount of APR Performance products on the car.  From the front splitter to the big GTC-300 wing.

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Even the Vortex Generator is an APR piece!  The short antennae is from Cusco, and calling it short is very generous.

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There’s no massive diffuser, or uber rare bumper on the back of the car.  It’s almost entirely factory save for the APR spoiler, a La Flama Blanca decal, and the tip of a Tomei Titanium cat-back exhaust.  Ahead of that is a Tomei test pipe and Big Mouth down pipe.  There’s also a Tomei upper intercooler pipe made of Titanium.  Aside from the shiny pipe and the TurboSmart Dual Port blow off valve, there’s nothing screaming performance about the car.  The AMS front lower motor mount and shifter bushings are hidden down under the motor, and the Exedy twin plate clutch is a piece that never sees the light of day.  Even the interior is deceivingly pedestrian, save for the AEM UEGO, AccessPORT V3, Fat Perrin shift knob.

All of that go fast stuff you don’t see, or don’t notice because you’re used to seeing EVERY Evo X with parts like that, adds up.  The numbers they add to are 293 horsepower to the wheels and 289 lb/ft of torque.  That ain’t bad, but it’s also subject to change.  If you owned a company that sells parts for a living, wouldn’t you want to throw a bigger intercooler or turbo or cams or whatever else suits your fancy at your shop car?  Stick around.

Words and photos by Michael Chandler
*Article and Photos are copyright of CAMautoMag.Com and their respective owners.

 

12th Nov2014

The Custom Touch: Time Attack Integra GSR

by Michael Chandler

Time Attack Acura Integra feature CAMautoMag Michael Chandler-1

Words and photos by Michael Chandler

What you see here is something we can all get behind.  Literally and figuratively.  This is an Integra GSR that has, to say the least, a lot of work done.  To say the most it’s had the custom touch applied to almost everything.

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We met Rhett at Miller Motorsports Park at a NASA event about a year ago.  He was there campaigning his GSR in  Time Trial.  We really dug the car, and Rhett.  He’s a humble, down to Earth guy.  We chatted with him for a little bit, then he loaded up the car and disappeared back to Idaho.  For a while.  We honestly thought he had disappeared  and was gone forever.  Thankfully that wasn’t the case, and he and the car reappeared .

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In his absence from the track he did some work.  Some very custom work to the front end especially.   He didn’t really like any of the aftermarket bumpers on the market, but he liked some aspects of them.  So, he bought one and cut it apart.  He liked the Voltex bumper for the Lancer Evolution, so he grabbed some cans of spray foam and got to spraying.  He cut and trimmed, and shaped and formed, and he had a mold for a bumper.  But then he decided he didn’t like it, and started looking at cars closer to his Integra.  Specifically the Honda S2000, because both are long hood vehicles, as opposed to the stubby hooded Evo.  Out came the knife and the spray foam and, after filling the garage with foam shavings, he had the foam cored Carbon Fiber bumper you see before you.  It’s so strong you can stand on the inlet and only have to worry about scratching the finish. The canards are are also one off pieces, made by vacuum infusing utilizing carbon fiber with foam cores.

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Continuing the one off theme, the hood is also something Rhett and company fabricated.  No, he didn’t just cut a hole in the hood and slap on a set of DMax vents.  It’s vacuum infused carbon fiber with a foam core.  The fenders have been heavily modified with a mix of carbon fiber and fiberglass around foam cores.  The roof is also vacuum infused carbon fiber around a foam core.  Even the APR GTC 200 wing sits atop custom chassis mounted stands.  The only exterior parts that aren’t custom are the Pro Car Innovations side skirts, rear bumper and doors.

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The interior hasn’t received nearly as many custom touches as the exterior, but it does have some nice touches like the carbon fiber panel with Carlyle rocker switches.  Cobra Sebring Pro seats replace the factory chairs, with Crow five point harnesses holding the occupants in place.  A Tuner View II display has been custom mounted, and JDM arm rest and airbag deletes installed.  Gear changes are initiated with a Hybrid Racing adjustable shifter, and directional changes are made with a 330mm MOMO steering wheel on an NRG quick release.  And since he runs in NASA sanctioned events, and not some fly by night series, he has a 6 point certified roll cage.

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Rhett campaigns the Unlimited class, where his competition includes an R35 GTR and an Audi R8 LMS.  He couldn’t just roll out there with crazy aero and nothing more than an exhaust, so he got to work on making the B18C1 mill ready to handle the stout competition.  The block itself is stock and retains the OEM 81mm bore, but the pistons and rods have been tossed in favor of Wiseco Race shaped and prepped pistons atop Eagle rods.  ACL race bearings keep things spinning in an orderly manner.  The cylinder head has received plenty of love as well.  It’s been ported, polished and bowl matched and lovingly stuffed with GSC T1 camshafts and Supertech HD valve springs and retainers.

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Up top there’s a Skunk2 Pro Series intake manifold with a 70mm Pro Series throttle body bringing in the air.  A Skunk2 composite fuel rail sends fuel to a quartet (…four) Injector Dynamics ID1000 injectors.  A 6 port B&R breather box keeps the air out of the oil, before sending it through the custom thermostatic oil cooler setup.  The cooler itself is almost the size of a stock Civic radiator! The 1.8 liter VTEC mill is held in place with Hasport billet mounts with 94a durometer inserts, and Avid billet torque mounts

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All of that oil cooling is necessary because there is a Turbo By Garrett GT3071 turbocharger hanging off of a LoveFab Mini EQ manifold. The manifold has been wrapped and the turbo itself sits under a blanket, both are from DEI. That hairdryer gets it’s fresh air from a custom, carbon fiber ram air air box and massive four inch piping.   Since this isn’t some old turbo Colt, there’s an intercooler.  A big one.  A big, custom dual back door piece.  The excess pressurized air is releived via a Synapse blow off valve.  Because of the increased thermal load, there has to be a big, custom radiator.  The spent air, after exiting the turbo, leaves the car through a custom three inch V-Band exhaust with a five inch, round, Magnaflow muffler.  Other custom parts include a custom electric power steering, and water pump system.  There’s also a custom transmission cooler and pump set up.

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Which is good, because there’s an Elite/Gear X Transmission straight-cut 1-5 dog box that needs to be kept cool.  Shoved in that transmission is an OS Giken 1 way plate differential, which sends power to Drive Shaft Shop 3.9 axles and hubs.  Massive StopTech four piston calipers clamp down on 12.9 inch rotors.  There are bronze and spherical bearings all over the car from Password:JDM, Pro Car Innovations and Special Motorsports Projects.

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Password:JDM also provided the rear camber and lower control arms, and Hard Race provides front camber A arms.  There are Eibach Multi Pro R2 coilovers at all four corners, because adjust-ability is crucial when you’re chasing fractions of a second.  An ASR subframe brace  and Integra Type-R rear sway bar are, well, in the rear. Rhett has two sets of wheels for the car, and three sets of tires.  Variety is the spice of life, and being well prepared for most situations is pretty awesome.  Depending on the day the car is either on a set of 17×9 Rota Grids, or 17×9.75 XXR 527s.  His choices for rubber are 235/40 Toyo R888s, 225/40 Hoosier R6s, and finally 255/40 Hankook RS3s.

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As we were shooting the photos, Rhett told me his car was invited to compete in the Optima Ultimate Street Car Invitational and also have a spot in the SEMA show.  This was an awesome thing to hear, and really cool to see his car at the show and roll out.  How did Rhett do? Well, much like the day we shot the car he was having issues.  The fuel pump went out, so a stock one had to be used.  This meant 30% throttle, no more than 6500rpm, and no VTEC.  Suddenly becoming the lowest horsepower vehicle sounds like it would have been a disaster, but Rhett managed to finish twenty-eighth out of  ninety-two competitors.  Not too bad for something built in a garage in Idaho.

*Article and Photos are copyright of CAMAutoMag.Com and their respective owners.